1616884180 Atlas Copco GA132 Screw Element

1. Utilizing the standard Atlas Copco SAP profile, the rotor employs a unique 4/6 tooth design, maintaining a consistent rotor diameter. Compared to the 5/6 tooth (Sigma) or 4/5 tooth (Cyclone) configurations, this design offers the female rotor enhanced rigidity, minimizing deformation and internal leakage losses.
2. The SAP profile is designed to optimize compression efficiency. As the rotor rotates, the tooth side comes into contact with the rear edge, creating a tight seal with minimal gap. The exhaust end outlet hole is also designed to minimize the leak triangle, further reducing internal leakage and losses. This results in a higher internal pressure ratio, achieving up to 10 bar, and improved efficiency, especially in models with larger rotor diameters and lower tip speeds, such as the 10 and 13-bar models.

3. After more than four decades of rigorous refinement and enduring testing, our oil and gas seals are renowned for their effectiveness, reliability, and longevity. They feature an oil seal C with a reverse thread, paired with two stainless steel gas seals B. These seals maintain a minimal gap with the shaft, ensuring optimal performance without direct contact. Their sealing efficiency, reliability, and lifespan surpass even the most robust labyrinth or mechanical seals. Additionally, a small leakage hole E is positioned between the oil and gas seals, providing a backup source of compressed air in case of seal damage.
4. Our gearbox design is a cost-effective solution that reduces energy consumption. The axial force generated by the gears counters the axial force acting on the male rotor, resulting in improved efficiency. This advantage is not present in direct drive systems.

5. Ensure that the temperature remains at a cooler level.

Atlas Copco Compressor Air End Features:

1. Incorporating a rotor tooth profile with a 4/6 ratio.
2. The gearbox is specifically engineered to minimize axial force, leveraging original imported SKF bearings for long-lasting durability.

Product Advantages: Our machines feature originally imported bearings, ensuring exceptional operational lifespan for the main unit.

Product Parameters: The profile line incorporates a 4/6 tooth configuration.

Process flow:

Rotor milling
Disc cutter
CBN grinding wheel
CNC five-axis linkage rotor grinder

Atlas Copco Air End Maintenance Precautions:

1. Ensure timely replacement of the specialized lubricating oil.
2. Conduct regular overhaul and maintenance of the main engine to enhance its efficiency.
3. Before initiating the new machine, thoroughly inspect the bearing coupling and other components for any potential issues.
4. Always be vigilant when starting up or changing cables, paying close attention to the steering function.

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